K-FLEX prefabricated joints
Prefabricated insulation of fittings is one of the useful and practical requirements in pipes and fittings, which significantly contributes to the ease, cleanliness and speed of work. These products also have positive effects on the economic aspect of work and organize it.
The practical advantages of these essentials on the one hand and their variety on the other hand have made these products more productive and put them in the ranks of high-use industrial equipment in various structures.
In the following article, we will examine these cases.
Prefabricated insulating joints of variety and quality in one frame :
We also read:
• Prefabricated insulation of connections from variety to quality!
• Why are prefabricated insulation types of joints so practical?
• Familiarity with elastomeric insulations and their many advantages
Follow us until the end of the article.
Prefabricated insulating joints: variety and quality in one frame!
In recent years, industrial and urban constructions have increased significantly, and as a result, the use of related building materials has also increased. Also, the invention of new methods and modern necessities related to these things has also flourished.
Based on this, manufacturing companies have begun to produce various accessories and consumables, each of which makes these operations and projects faster and easier.
Etisalat prefabricated insulation is an example of these innovations that have left a great variety of production and lasting effects on the performance of insulation projects.
These products, which are also known as elastomeric insulators, have become an inseparable part of the performance of insulators today, with many practical advantages, and have provided the possibility of overall saving of time and costs for this work.
In addition to these advantages, the quality of prefabricated insulation types of connections is also an important case, which has significantly improved it by changing the quality level of the work.
All this has caused today the use of prefabricated insulation of joints to completely and on a large scale replace the use of old examples of these necessities and the stages of insulation operations undergo a fundamental change and transformation.
In the following text, we will introduce these requirements and their applications.
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Getting to know the prefabricated insulation of joints
The insulators of the joints are different depending on the location and used in each building and project, and they are specially prepared according to the request of the customers. Also, the existing samples are prepared in accordance with the standards and in a variety of shapes and forms based on common cases.
Knees, conversions and tees are among the most widely used products and most applicants order samples of them.
Variation in size and shape for each item is also one of the items that makes it possible to use each of these necessities easily and individually.
The technical personnel and designers of the manufacturing companies, having the latest technical equipment and knowledge, receive the items requested by the customers by recording the details and unique points of each order and proceed to produce the requested item in the shortest possible time.
Prefabricated fittings are made of elastomeric insulation and are produced and delivered in a variety of simple, coated, etc. models.
The important and complementary role of these components in today's structures is also considered in the construction of these equipments and is considered by industrial design engineers.
Applications of elastomeric insulation prefabricated joints...
Prefabricated insulation applications for connections are made in different sectors and with high diversity, which requires the production of various samples in harmony with these needs.
All these items are used to speed up the insulation and make the process of doing the work significantly easier. In addition, the use of these essentials, while doing the work optimally and with high quality, also gives it a higher appearance and durability.
The sizing and the amount of thickness used in these samples are different from each other and form a complete collection. So that for users with all kinds of requirements, the right item can be found in this collection.
The accessories required for the use of each of these connections are special, among which the following items can be mentioned:
Insulation glue: special insulation glue that fits the type and material of each connection and completes the insulation process.
Adhesive and simple aluminum coating: These products are used to prevent the penetration of moisture and dirt and are resistant to pressure and impact. This product can withstand various weather conditions.
Adhesive sealant tape: This section is self-insulating but in the form of strips that are placed on the installation site to ensure there are no seams or leaks. This tape prevents the penetration of moisture and water vapor, dust, waste materials and energy loss in this system. Etisalat prefabricated insulation sealant tapes are produced and marketed in various widths including 2, 3, 5, 7 and 10 cm.
Simple-reinforced aluminum adhesive sealing tape: This type is used for sealing and ensuring work safety in aluminum-coated insulation.
Adhesive canvas-polymer sealing tape: This product is also made of polymer and is produced and supplied in widths of 3, 5, 7 and 10 cm.
All these tapes are used in joints, knees, etc.
Elastomeric knee insulation is also related to connections in the knee and bent section and has special application sensitivities. In this case, it is very important to use insulating adhesives that are selected in the form of strips and with a width appropriate to the work.
In all samples, insulators are used according to the customer's request and according to the calculations and according to the existing standards.
Getting to know the insulation variety of prefabricated elastomeric joints
The variety of insulation of elastomeric prefabricated joints is in 2 large groups, roll and tube, each of which has sub-categories.
EPDM-NBR elastomeric pipe insulation includes the following groups:
• Simple tubular elastomeric insulators
• 230 micron aluminum coating
• Reinforced 230 micron aluminum coating
• Reinforced 130 micron aluminum coating
• 400 micron aluminum coating
• Tubular elastomeric insulation with protect and silver coating
• Tubular elastomeric insulation with 130 micron aluminum coating
• Grooved elastomeric insulation
• Adhesive grooved elastomeric insulation
• Reinforced 130 grooved elastomeric insulation
• Grooved elastomeric insulation 230 reinforced in thicknesses of 9 to 25
Roll elastomeric insulation is also produced and supplied in the following types:
• Simple roll elastomeric insulation
• Adhesive back elastomeric insulation
• Rolled elastomeric insulation with adhesive back and aluminum cover
• Rolled elastomeric insulation with aluminum cover
• Roll elastomeric insulation with protect black coating
All these products are prepared and sent according to the customer's order and with the dimensions and quantity required for order registration.
Tehran elastomeric insulation prefabricated joints and unique advantages!
Today, many applications of these insulators are seen everywhere. From workshops and factories to residential houses, wherever there is a need for connections, these examples of elastomeric insulation are practical.
What has made these products into popular and widely used products are the practical advantages and specifications that have been used exclusively in these products.
The advantages of Tehran's elastomeric insulation prefabricated joints can be reviewed as follows:
Saving installation time and cost: the use of this type of connection is done with great ease due to the availability of the insulation part. An advantage that saves the time and energy used to install them and thus lowers the installation cost. According to the obtained statistics, this method saves up to 80% of the installation time.
Variety of offered models: This type of insulation is produced in simple, adhesive and elastic models.
Can be used in all kinds of connections: prefabricated elastomeric foam connections are used in all kinds of connections, including welding, screwing and continuous.
Variation in shape and size: these types of connections can be made in elbow, conversion, tee, etc., and in various sizes from 1/2 inch to 10 inches. This variety allows the useful and precise application of these insulators.
Ready to install: All these fittings are ready to install and can be used without the need for re-measuring or cutting at the last moment.
No need for a professional installer: this type of prefabricated insulation of pipes and fittings is easy and immediate to install due to being ready in every way and does not require high costs or the presence of a professional installer. Which in turn saves installation time and costs.
Absence of extraneous parts and extra parts: the use of pre-fabricated insulating joints is free of any extraneous parts and all its parts are fully used.
Unique beauty: these products are very strong in terms of production and assembly and have a beautiful and clean appearance. So that other classic and old examples cannot be compared with them and are not so beautiful.
Prefabricated insulation of pipes and fittings: one beam and several marks!
When there is a discussion about the insulation of joints and their benefits, the mind often notices the issue of heating or cooling them. A factor that, by creating restrictions, has made many of these products only have specific aspects of application.
However, this limitation is removed in the prefabricated insulation of the joints, and this type of joints has both the advantages of cooling and heating at the same time. In other words, they can be used in connections with cooling and heating applications without any technical problems.
Also, these products comply with strict European standards, which has turned them into products with a high level of quality.
Let's know more about the installation requirements in the prefabricated insulation of Etisalat...
Connections and their complementary insulations have become an important part of the building materials industry today. So that their preparation has become the preoccupation of a large group of designers and manufacturers in this work field.
In addition to these products, there are also requirements for their correct installation and use, which in turn have many details and parts.
These requirements include the following:
Prefabricated elbows and T-shaped parts in a simple model with various types of aluminum coating
Special K-FLEX insulation glue in sizes of 1 and 3 kg
Self-adhesive sealing tape in aluminum and K-FLEX types
Why and how the prefabricated insulation of joints work better than other types of insulation?
Prefabricated insulation of elastomeric joints is a type of synthetic rubber that is produced in open or closed cell forms. In terms of supply form, it also has roll and tube types.
In terms of appearance, these joints have a smooth and flat outer edge that acts as a barrier against steam. Due to its flexibility and elasticity, this layer is less sensitive to cracking and breaking. An advantage that doubles its covering and insulating properties and makes its use more useful and practical.
Meanwhile, classic insulators such as cellular glass, phenolic foam and polyiso perform poorly in these cases.
In addition, the prefabricated insulation of the joints does not contain fiber and has the lowest volatile organic compounds such as VOC and does not cause environmental problems.
The price of insulating prefabricated joints
The price of prefabricated elastomeric insulation joints depends on various factors. From the fluctuations of the currency market to the impact of the economic developments of the market, it affects the final price of these products and changes it.
Also, the amount of demand for this type of prefabricated insulation of Etisalat is also effective in its pricing. With the increase in construction in recent years and the production of more samples of these products, the supply and demand market has become hotter, which has had a definite effect on the price of these products.
Prefabricated insulation of joints and its wide applications in various fields of construction industries and other cases has become an important part of these industries today.
Examining the practical benefits of these products, along with the diversity of these products, shows their superiority over similar classic examples and these connections have received more positive feedback from customers.
Also, the ease of installation and use of these equipments, on the one hand, and the strict standards applied in their production, have somehow had an effect in increasing the level of public acceptance of their use.
In addition to all these things, the price of these artifacts has also paved the way for their optimal use.
Our last suggestion for Etisalat prefabricated insulation users is to consult with the experts of the supplier sites before buying and get the necessary information about them.
Elastomer insulation ready for flange is one of the important and efficient requirements in the building facilities sector. This product, which is used as prefabricated channel insulation as well as prefabricated pipe insulation, plays an important role in speeding up insulation and improving the quality level of implementation.
Prefabricated flange insulation is also one of the important and effective factors in building beautification, and for this reason, it is of interest to users and implementers of insulation projects in different sectors.
In the next article, we will examine the elastomeric insulation of the flange and its practical features.
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Elastomer insulation ready flange: reliability, speed and ease in one product!
Insulation and its benefits have become an important part in various industries in recent years. From cooler channels to pipelines and other construction facilities, they have been affected and transformed by the practical advantages of this type of insulation. On the other hand, the coordination and bending of these requirements with profile and galvanized equipment has also brought benefits and has succeeded in meeting the needs of users.
Until today, this type of prefabricated insulation has a very high consumption area and has found wide applications.
All this has caused the desire to get familiar with the materials and their application methods to increase among the technical and engineering community, and the information related to these equipments is exchanged in virtual space.
In this section, we introduce this product and describe its structure.
What is a channel flange?
Channels in classic examples were associated with problems such as tremors and reduced stability, which led to noise and noise pollution. The occurrence of this problem, which disturbed the comfort of users, played an important role in the occurrence of side problems in this equipment over the years of use.
With the emergence of the new generation of channel and combined insulation called elastomeric insulation ready for flange, the work routine has been changed to a great extent and its speed and ease have been increased.
In this method, the channel flange is used for greater stability and strength at the point of connection to other channels. The shape of the flange is prepared according to the shape and structure of the air channel, so that it is well connected to this part and covers it completely.
The cross section of the channel and consequently the flange can be in one of two shapes, square or rectangular or circular.
Various brands and manufacturing companies use high-quality and practical materials and use the latest technology in the production of these necessities.
The result of this case is the manufacture and supply of elastomeric insulation ready for flanges on a large scale, which has changed the face of functional spaces drastically in recent years. In terms of appearance, these products are very beautiful and play an important decorative role in the building.
In addition to the appearance, the practical aspect and performance of these products are also distinct and superior to the classic examples and carry out energy transfer and control optimally.
The use of strong and accurate insulators prevents energy loss and saves energy in its use.
In cooling systems, the existence of this style of insulation prevents the exit of cold air and prevents the entry of hot air into the system.
The elastomeric insulation of the flange also prevents the penetration of moisture, dust and pollutants into the system and provides the environment in terms of ventilation and air purification.
The mechanical structure and the use of details such as corners or corner pieces, clips, gasket strips and mastic also complete this collection and make prefabricated insulation and its equipment into a superior product with easy and principled use.
Also, the construction of the channel made of galvanized material plays an important role in preventing the effect of moisture on the channel structure and the problems caused by it. In addition to various sizes, these galvanized sheets are also produced in different thicknesses.
What is elastomeric insulation ready for flange and what are its uses and advantages?
Due to its principled and engineered structure, the ready-to-channel flange is very easy to install, unlike old examples. The finished parts of this product, having internal and external edges, work with the system of male and female channels, and by being placed in each other's wall, it has a fast and high installation.
Meanwhile, materials and accessories such as clips, corners, gasket tape and mastic are also used so that the final product has the best installation quality.
These items and the special method of installation, which is based on the industrial design of the parts, are also effective in speeding up this work. In addition, the impressive beauty of the final product is undoubtedly not comparable to the classical examples of channel insulation.
Among the advantages of these products, the following can be mentioned:
• Speed in the production of large quantities due to the machine structure
• Complete sealing of connection points and complete air sealing using elastomeric sealing tape
• The same shape and harmonious form
• Application of galvanized sheet and no need for stainless steel or other coatings
• Lightweight and portable
• Low volume of elastomeric insulation parts ready for flange and storage capability
• Reduce installation time
• Ease of installation
• High strength and resistance to oxidation and corrosion
Learn more about how to install the channel flange...
Installation in any implementation project is one of the important and sensitive parts that, if properly and accurately implemented, will have a high impact on the functional quality of various equipment. In addition, each accurate and complete installation is equivalent to a better beauty and decorative effect in the environment and completes the luxurious and modern appearance of the building.
In the case of channel flange installation, the procedure is the same, and all the steps are carried out with careful examination and excellent execution.
A review of functional profiles in flange-ready elastomeric insulation
Flange profiles are produced in various dimensions, including 20, 30 and 40, and the length of their branches is 4 meters. All samples follow strict standards and the appropriate sizing is selected from among the elastomeric insulation profile ready for the flange depending on the dimensions of the channel opening. The thickness of the sheet used in the construction of the channel is also one of the other influencing factors that should be taken into consideration by the operators of this work.
To perform this installation step correctly, after cutting the profile and achieving the required dimensions, connect these parts two by two and fix them with screws or rivets.
Then, to increase the strength level of the channel and the elastomeric insulation of the flange, we connect the end flanges of the profiles to each other by corners. This work eliminates the need for welding that was used in the traditional method of insulation channel and guarantees the strength and beauty of the work.
These flanges are also prepared according to the sizing of the profiles and are completely in harmony with them, which adds to the beauty of the work and the speed of the galvanized flange frame assemblers and operators.
Why and how do we use gasket tape?
The gasket strips are made with adhesive backing and are easy to use and have high adhesive properties. These strips are produced and supplied in metric form and in different thicknesses and widths.
The installation of this type of tape is at the junction of two frames and completely prevents air leakage.
The main use of this tape is to prevent energy loss in this system, and its use, in addition to the decorative aspect, also benefits from the advantage of saving energy consumption and optimizing it.
Let's know more about other accessories used in the installation of elastomeric insulation ready for flange!
Clips and mastic can be mentioned among other practical requirements in the installation stages of prefabricated channel insulation.
Clips are ready-made parts that are used to connect manufactured frames. The use of clips in male and female or locking channels is very easy and takes place in the shortest time.
After complete connection and installation of clips, we completely seal the assembled corners with mastic.
Mastic with high adhesion and elastic properties is perfect for this work and covers the seams completely and professionally.
Also, mastic, having the necessary resistance against the penetration of moisture and waterproof properties, sunlight and other physical factors of the environment, is completely suitable for this work and completes the role of prefabricated canal insulation.
Elastomeric foam and flange-ready elastomeric insulation, in addition to being used as cooling and heating insulation, are also soundproof and sound insulation items and play an important role in creating a quiet and noiseless environment. This type of insulation significantly reduces the transmission of sound and prevents it from spreading excessively.
and at the end...
The use of prefabricated pipe insulation and elastomeric insulation ready for flange is one of the advantages that have been added to the world of channel production and insulation technology in recent years. In addition to facilitating the work and beautifying the environment, this feature also prevents energy wastage and saves a lot in the overall cost estimate.
In the end, we suggest to get to know the various examples and the application of the best and most coordinated ones, to be in contact with the sites that supply these products and to make the most of their consulting services for buying flange-ready elastomeric insulation.